Metal fabrication
Steel cutting
CNC gas and plasma cutting of steel. Band saws. Manual plasma cutting.
Specialized high-tech welding
Welding of high pressure systems. Field welding. High alloy welding. High quality welding of various steel structures.
Assembly works
Assembly of middle and large part structures. Assembly of mechanical units and aggregates. Repair and modernization of units.
Machining, heat treatment
Wide range machining and heat treatments operations.
Sandblasting and painting
Sandblasting of ready pieces and units. Painting of products.
Sheet metal corrugations
Sheet metal corrugation up to 12m long, up to 2.5 m wide, sheet thickness 2-6 mm.
Engineering support
Services of design engineers, mechanical and electrical engineers. High-skilled specialists with worldwide experience and up-to-date software.
Installation works
Fit-up assembly and installation works of steel structures at our facility pads and customer sites. Installation of mechanical, electrical and hydraulic systems.
Quality control
Quality control assurance as well as up-to-date non-destructive testing in accordance with the top worldwide standards, including ISO 9001.
Steel cutting
Specialized high-tech welding
Welding of high pressure systems. Field welding. High alloy welding. High quality welding of various steel structures.
Assembly works
Machining, heat treatment
Sandblasting and painting
Sheet metal corrugations
Sheet metal corrugation up to 12m long, up to 2.5 m wide, sheet thickness 2-6 mm.
Engineering support
Installation works
Quality control
PRODUCTION FACILITIES
Prefabrication bay
- CNC gas & plasma steel cutting
- up to 12 m long plate
- up to 2.5 m wide plate
- plate thickness:
– 3-20 mm for plasma cutting
– 20-150 mm for gas cutting
Bend saws. High quality, precise and fast cutting of profiled steel materials. Prefabrication parts up to 410 mm high and 700 mm wide.
Manual plasma cutting (pars cutting and cutting out).
Welding
- Fabrication of steel structures of diverse types and configurations
- Certified and high-skilled welders
- The works are performed in accordance with global standards and codes (AWS D1.1, API, ANSI, ISO, GOST)
- Magnetic-particle inspection of welds
- Ultrasonic inspection of welds
- Semiautomatic welding (MIG) Fronius machines (50 pcs)
- Argon arc welding TIG
- Manual electric-arc welding MMA
- Field MMA welding of pipelines and other steel structures: 6 Lincoln Electric welding diesel generators
- Welding of high pressure systems and high alloy pipes
- ТHeat treatment of girth welds: Weldotherm machine, up to six Ø 2″, 3″ and 5″simultaneous joints
- Weld deposition of up to 3000 mm sheaves
Plate bending
- Mechanical and hydraulic plate bending machines: max. 3200 mm, 120 t
- Guillotine shears – 2000 mm х 3 mm, 2000 х 16 mm
- вBending rolls – 2500 x 20 mm
- Fabrication of corrugated plates, fuel tanks, tanks and reservoirs
Sandblasting and painting
Machining
- Lathe works (machines 16K20, 16К25, 1М63, DIP300, DIP500)
- Milling (max 1500 х 500 mm)
- Horizontal boring machine (Ø25-Ø1000 mm, accuracy 0.01 mm, prefabricated members up to 8 t)
- Turning-and-boring lathe (up to Ø2000 mm)
- Drilling boring, radial drilling boring works
- Tooth cutting (Ø up tо 1600mm)
- Broaching works (7B56 up to 40t)
- Planer-type machine works (7210 to 2120)
- Flat grinding, circular grinding and internal grinding machine
- Pipe cutter, cutting of taper threads for drill collars
- Multi-axis boring machine 2А450 800 х 500 mm, up to 0.01 mm
